Upgrade Assisted Combustion Optimization
Comprehensive combustion optimization project combining classifier upgrades and air distribution improvements to significantly reduce unburned carbon and improve boiler efficiency.
Key Results
Before & After Comparison
| Metric | Before | After |
|---|---|---|
| Unburned Carbon in Ash | 6.5% | 2.3% |
| Overall Efficiency | 84% | 87.5% |
The Challenge
The industrial boiler suffered from high unburned carbon (UBC) in fly ash, indicating incomplete combustion. This represented lost fuel value, increased ash disposal costs, and reduced overall boiler efficiency.
Our Solution
TABi implemented an upgrade-assisted combustion optimization approach including classifier improvements, coal flow balancing, and burner tuning. The systematic approach addressed multiple factors affecting combustion quality.
Results Achieved
The optimization project achieved dramatic improvements in boiler efficiency and significant reduction in unburned carbon. Fuel utilization improved substantially, delivering strong economic returns.
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